Solutions

Modernization and Retrofit

Working mechanical equipment is kept; controls, software and drives are replaced.

Mechanical equipment such as conveyors, racking and sorters usually runs for many years. What ages first are the control system, the software and electronic components for which spare parts are no longer available. PBC Technology renews this layer while keeping the mechanical equipment, and plans the migration for the least possible downtime.

Request a System Assessment

Scope of services

On-site assessment

The condition of the mechanical, electrical and control systems is inspected on site; bottlenecks and risks are reported.

PLC, HMI and SCADA renewal

Control hardware and software that is no longer supported by the manufacturer is migrated to current platforms.

Drive and sensor renewal

Motor drives, sensors and control panels are replaced; line capacity is increased where required.

Energy consumption

Energy consumption and material flow on the lines are reviewed, and improvements that reduce consumption are implemented.

Monitoring and reporting

Live system status, faults and performance are monitored and reported from a single screen.

Why modernize with PBC

Mechanical equipment is kept

Working equipment is not replaced; the budget goes only to the parts that need renewal.

Phased migration

The migration is carried out section by section, so operations continue with minimal downtime.

Fewer breakdowns

Current components with available spare parts reduce breakdowns and waiting times.

Connection to new systems

The renewed control system can be connected to WMS, ERP and monitoring software.

Longer service life

The service life of existing equipment is extended and the need for new investment is deferred.

Retrofit references

Sorter

Sorter modernization

Controls and software of an existing sorter line were renewed while the mechanical equipment stayed in place.

AS/RS

AS/RS modernization

Controls and software of an existing automated storage and retrieval system were renewed while the mechanical equipment stayed in place.

Why PBC Technology

Turnkey delivery

Design, procurement, installation, software and commissioning fall under the same turnkey scope. If an issue arises, it is clear who is responsible.

Simulation first

Layout and capacity are verified through simulation before installation.

Experience across industries

Completed projects in manufacturing, logistics and distribution, automotive and energy.

European standards

Design, documentation and acceptance tests follow European engineering standards.

Measurable acceptance

Performance targets are set at the start of the project; the system is tested and monitored against them.

Request an initial assessment of your existing system.

Request a System Assessment

Initial assessment for your project

Share brief information about your facility and goals. The team assesses whether your warehouse is suited to automation and which solutions are possible, then contacts you.

Request an Assessment